Efisiensi air di gas conditioning tower untuk mengurangi kadar SO2 pada emisi industri semen
Osvaldo Zulbedia Sitohang(1), Suryana Suryana(2), Erna Listianingrum(3), Lisendra Marbelia(4*)
(1) PT. Indocement Tunggal Prakarsa, Bandung, Palimanan, Kec. Gempol, Kabupaten Cirebon, Jawa Barat, 45161, Indonesia
(2) PT. Indocement Tunggal Prakarsa, Bandung, Palimanan, Kec. Gempol, Kabupaten Cirebon, Jawa Barat, 45161, Indonesia
(3) PT. Indocement Tunggal Prakarsa, Bandung, Palimanan, Kec. Gempol, Kabupaten Cirebon, Jawa Barat, 45161, Indonesia
(4) Departemen Teknik Kimia, Fakultas Teknik, Universitas Gadjah Mada, Jl. Grafika No. 2, Kampus UGM, Yogyakarta, 55281, Yogyakarta
(*) Corresponding Author
Abstract
Industri kimia dan juga termasuk di dalamnya, industri semen, menghadapi tantangan untuk dapat terus melakukan perbaikan proses untuk melakukan efisiensi sumber daya dan meminimalkan beban pencemaran ke lingkungan. Salah satu hal yang penting di industri semen adalah kandungan SO2 pada emisinya. Kandungan emisi ditentukan oleh proses pengolahan gas, yang dilakukan dengan penyemprotan air di gas conditioning tower (GCT) dan bag filter sebelum dikeluarkan ke lingkungan melalui cerobong. Di sisi lain, konsumsi air di GCT merupakan salah satu titik penggunaan air yang tertinggi di industri semen. Studi ini bertujuan untuk menganalisis efisiensi penggunaan air di GCT dengan menggunakan seven tools mulai dari analisis masalah hingga pembuatan usulan standard operating procedure (SOP) baru. Dari analisis ini didapatkan bahwa tergantung pada kadar SO2 dan SO3 di emisi dan bahan baku, maka dapat dilakukan pengendalian temperatur inlet bag filter yang selanjutnya akan mengendalikan volum air di GCT. Hasil pengembangan/inovasi ini menunjukkan bahwa SOP baru dapat menghemat air di GCT secara signifikan.
Keywords
Full Text:
PDFReferences
Antony J, McDermott O, Sony M. 2022. Revisiting Ishikawa’s original seven basic tools of quality control: A global study and some new insights. IEEE Transactions on Engineering Management:1–16. doi:10.1109/TEM.2021.3095245.
Berube RA. 2011. Effective temperature control for cement kiln off-gases. http://www.cheresources.com/cementkil n.shtml.
Devi K, AAlakanandana V. 2017. Impacts of cement industry on environment An overview. Asia Pasific Journal of Research. I(LVII):156–161. https://apjor.com/.
Haddouche R, Chetate B, Boumedine MS. 2019. Neural network ARX model for gas conditioning tower. International Journal of Modelling and Simulation. 39(3):166–177. doi:10.1080/02286203.2018.1538848.
Hosseinian SM, Nezamoleslami R. 2018. Water footprint and virtual water assessment in cement industry: A case study in Iran. Journal of Cleaner Production. 172:2454–2463. doi:10.1016/j.jclepro.2017.11.164.
PT ITP Unit Palimanan. 2000. Laporan inovasi efisiensi air. Technical report.
Purnomo CW, Budhijanto W, Alfisyah M, Triyono. 2018. Improvement of cement plant dust emission by bag filter system. IOP Conference Series: Materials Science and Engineering. 316:012031. doi:10.1088/1757-899X/316/1/012031.
Purnomo CW, Cahyono RB, Setiawan A, Amin N, Triyono. 2019. Water and power consumption reduction by gas conditioning tower system modification in cement industry. IOP Conference Series: Materials Science and Engineering. 543(1):012051. doi:10.1088/1757-899X/54 3/1/012051. https://iopscience.iop.org/article/10.1088/175 7-899X/543/1/012051.
Raring DL. 1979. A new look at evaporative gas cooling and conditioning in the cement industry. IEEE Transactions on Industry Applications. IA-15(4):357–364. doi:10.1109/ TIA.1979.4503673.
Salas DA, Ramirez AD, Rodríguez CR, Petroche DM, Boero AJ, Duque-Rivera J. 2016. Environmental impacts, life cycle assessment and potential improvement measures for cement production: a literature review. Journal of Cleaner Production. 113:114–122. doi:10.1016/j.jclepro.2015.11.078.
Schneider M. 2015. Process technology for efficient and sustainable cement production. Cement and Concrete Research. 78:14–23. doi:10.1016/j.cemconres.2015.05.014.
Schneider M, Romer M, Tschudin M, Bolio H. 2011. Sustainable cement production—present and future. Cement and Concrete Research. 41(7):642–650. doi:10.1016/j.cemcon res.2011.03.019.
Zimwara D, Mugwagwa L, Chikowore TR. 2012. Air pollution control techniques for the cement manufacturing industry: A case study for Zimbabwe. Proceedings of International Conference on Computers and Industrial Engineering, CIE. 1(July):121–133. https://zenodo.org/record/2551 189/files/14fdfc1ec5751636ede97f2a517bb557fe09.pdf.
DOI: https://doi.org/10.22146/jrekpros.78193
Article Metrics
Abstract views : 1300 | views : 1110Refbacks
- There are currently no refbacks.
Copyright (c) 2023 The authors
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.