Email this article 
FACILITY LAYOUT IMPROVEMENT FOR CONTINUOUS PRODUCTION SYSTEM: A CASE STUDY IN CHOCOLATE-BASED PRODUCT
https://doi.org/10.22146/teknosains.94930 Anas Saifurrahman(1*), Hamzah Fath(2), Darywan Damar Baasith(3), Yumna Nur Aini(4), Arif Wibisono(5), Sang Norma Lintang Asmara(6)
(1) Universitas Gadjah Mada
(2) Universitas Gadjah Mada
(3) Universitas Gadjah Mada
(4) Universitas Gadjah Mada
(5) Universitas Gadjah Mada
(6) Universitas Gadjah Mada
(*) Corresponding Author
Abstract
This study explores optimizing Yogyakarta's chocolate production system facility layout to enhance laboratory-scale production to mass production at the UGM Field Research Center laboratory. The laboratory layout was optimized based on expert assessments and the ALDEP algorithm and compared with the current layout using distance-based objective values. Both layouts were compared to highlight the importance of qualitative aspects in determining workstation positions, in addition to quantitative aspects. The distance-based analysis results indicate that the ALDEP layout outperforms the current layout, and the layout was designed with expert assessments, showing the highest efficiency and lowest material handling costs, with an estimated improvement of 23% over the current layout. Although the proposed expert-assessed layout performed worse, it met stakeholder requirements such as safety and ease of observation. Therefore, future research must consider other aspects beyond costs in evaluation metrics to determine the best layout. Although the proposed expert-assessed layout performed worse, it met stakeholder requirements such as safety and ease of observation. Therefore, future research must consider other aspects beyond costs in evaluation metrics to determine the best layout.
Keywords
Full Text:
PDFReferences
Al-Zubaidi, S.Q.D., Fantoni, G., and Failli, F. (2021). Analysis of drivers for solving facility layout problems: Literature review. Journal of Industrial Information Integration. https://doi.org/10.1016/j.jii.2020.100187
Amit, N., Suhadak, N., Johari, N., and Kassim, I. (2012). Using Simulation to Solve Facility Layout for Food Industry at XYZ Company. IEEE.
Ariesi, E.H., Pamungkas, A.P., and Ismoyowati, D. (2019). Penentuan Segmentation, Targeting, dan Positioning (STP) Minuman Bubuk Cokelat di Daerah Istimewa Yogyakarta. Undergraduate Thesis, Indonesia: Universitas Gadjah Mada.
Atmasari, N. (2019). Produksi Kakao Tinggi, Kulonprogo Hanya Punya Satu Rumah Produksi. Harian Jogja. Accessed on 3 November 2023. Retrieved from https://jogjapolitan.harianjogja.com/read/2019/04/27/514/988313/produksi-kakao-tinggi-kulonprogo-hanya-punya-satu-rumah-produksi.
Barišić, V., Kopjar, M., Jozinović, A., Flanjak, I., Ačkar, Đ., Miličević, B., Šubarić, D., Jokić, S., and Babić, J. (2019). The chemistry behind chocolate production. Molecules 24. https://doi.org/10.3390/molecules24173163
Besbes, M., Zolghadri, M., Costa Affonso, R., Masmoudi, F., and Haddar, M. (2020). A methodology for solving facility layout problem considering barriers: genetic algorithm coupled with A* search. Journal of Intelligent Manufacturing (31), 615–640. https://doi.org/10.1007/s10845-019-01468-x
Dihni, V.N. (2022). 10 Negara Konsumen Cokelat Terbesar, Indonesia Masuk Daftar. Katadata. Accessed on 3 November 2023. Retrieved from URL https://databoks.katadata.co.id/datapublish/2022/07/20/10-negara-konsumen-cokelat-terbesar-indonesia-masuk-daftar.
Hari Prasad, N., Rajyalakshmi, G., and Sreenivasulu Reddy, A. (2014). A typical manufacturing plant layout design using CRAFT algorithm, in: Procedia Engineering. Elsevier Ltd, pp. 1808–1814. https://doi.org/10.1016/j.proeng.2014.12.334
Heizer, J., Render, B., Munson, C., and Charles L. (2020). Operations management: sustainability and supply chain management. Pearson.
Heragu, S.S. (2022). Facilities Design. CRC Press, Boca Raton.
Maghfiroh, M.F.N. (2021). Solving Multi-Objective Paired Single Row Facility Layout Problem Using Hybrid Variable Neighborhood Search. Jurnal Teknik Industri 23, 171–182. https://doi.org/10.9744/jti.23.2.171-182
Mebrat, B. and Haile, B. (2023). Job shop production layout optimization using combined CORELAP and CRAFT algorithms. AIP Conference Proceedings. 2693. https://doi.org/10.1063/5.0118878
Meyers, F.E. and Stephens, M.P. (2013). Manufacturing Facilities Design and Material Handling, 5th ed. Prentice Hall, New Jersey.
Muther, R. and Hales. (2010). Systematic layout planning, 4th ed. Management and Industrial Research Publications, Georgia.
Ojaghi, Y., Khademi, A., Yusof, N.M., Renani, N.G. and Hassan, S.A.H.B.S. (2015). Production layout optimization for small and medium scale food industry, in: Procedia CIRP. Elsevier B.V., pp. 247–251. https://doi.org/10.1016/j.procir.2014.07.050
Pakdel, M., Olsen, A., and Bar, E.M.S. (2023). A Review of Food Contaminants and Their Pathways Within Food Processing Facilities Using Open Food Processing Equipment. Journal of Food Protection. https://doi.org/10.1016/j.jfp.2023.100184
Palomo-Romero, J.M., Salas-Morera, L., and García-Hernández, L. (2017). An island model genetic algorithm for unequal area facility layout problems. Expert Systems with Applications. 68, 151–162. https://doi.org/10.1016/j.eswa.2016.10.004
Puspita, I.A., Iqbal, M., Pratami, D., and Pratomo, A. (2017). Production facility layout design using blocplan algorithm. Advanced Science Letters. 23, 3917–3920. https://doi.org/10.1166/asl.2017.8260
Arifin, H. R., Farras, M.D., Robbani, M. F., Habiburrahman, M., and Batu, N. D. A. L. (2022). Optimizing Layout and Material Handling Cost: A Case Study of a Small and Medium-Sized Enterprise in the Food and Beverage Industry, in: Proceedings of the 5th International Conference on Industrial & Mechanical Engineering and Operations Management. pp. 854–865.
Rifai, A.P., Alfithra, A.R., Al’adiat, C.F., and Sari, W.P. (2023). Facility Layout Planning for Pyrolyzer Production Using Automated Layouts Design Program (ALDEP) Method. OPSI 16, 165. https://doi.org/10.31315/opsi.v16i1.8745
Saifurrahman, A., and Sudiarso, A. (2022). Applying Multi-objective Metaheuristics to Unequal Area Facility Layout Problem by Using Sub-array Matrix Slicing Approach. Thesis, Indonesia: Universitas Gadjah Mada.
Stephens, M.P., and Meyers, F.E. (2013). Manufacturing Facilities Design and Material Handling, 5th ed. Prentice Hall, New Jersey. https://doi.org/10.2307/j.ctv15wxptd
Suhardini, D., and Rahmawati, S.D. (2019). Design and improvement layout of a production floor using automated layout design program (ALDEP) and CRAFT algorithm at CV. Aji Jaya Mandiri, in: IOP Conference Series: Materials Science and Engineering. Institute of Physics Publishing. https://doi.org/10.1088/1757-899X/528/1/012062
Tambunan, M., Ginting, E., and Sari, R.M. (2018). Production facility layout by comparing moment displacement using BLOCPLAN and ALDEP Algorithms, in: IOP Conference Series: Materials Science and Engineering. Institute of Physics Publishing. https://doi.org/10.1088/1757-899X/309/1/012032
Tompkins, J.A., White, J.A., Bozer, Y.A., and Tanchoco, J.M.A. (2010). Facilities planning, 4th ed. Wiley.
DOI: https://doi.org/10.22146/teknosains.94930
Article Metrics
Abstract views : 181
| 
views : 91
Refbacks
- There are currently no refbacks.
Copyright (c) 2024 Anas Saifurrahman et al.
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Copyright © 2024 Jurnal Teknosains Submit an Article Tracking Your Submission
Editorial Policies Publishing System Copyright Notice Site Map Journal History Visitor Statistics Abstracting & Indexing