Cost Analysis Of Replacement And Bearing Trailer Maintenance In Sugar Group Companies

https://doi.org/10.22146/jae.27759

Mastur Mastur(1*), Masyhuri Masyhuri(2), Lestari Rahayu Waluyati(3)

(1) PT. Indolampung Perkasa, Sugar Group Company
(2) Faculty of Agriculture, Universitas Gadjah Mada
(3) Faculty of Agriculture, Universitas Gadjah Mada
(*) Corresponding Author

Abstract


The purpose of this study are to understand (i) the costs and periods optimal of grease used for the replacement and maintenance bearing trailer in Sugar Group Companies (SGC), and (ii) the effect of a period and frequency of grease, lifetime bearing, frequency of replacement bearing in a year, unit trailer, brand bearing, and location of plant. The basic method used is descriptive and analytical. The location determined were in Workshop Division PT. ILP, PT. SIL, and PT. GPM. The analytical method used analytical tables, charts, and multiple regression analysis. The optimal period of grease based on bearing replacement and maintenance costs: (i) PT. ILP both brand A and B: Fertilizer Trailers (FT), Water Tank (WT), Side Tipping Trailer (STT), and Tank Moving (TS) is on 5 days, while Patria (PTR) and Disc Harrow (DH) on 3 days; (ii) PT. SIL both brand A and B unit trailer: FT, WT, PTR, STT, and TS on 5 days unless DH on 3 days; and (iii) PT. GPM for brands B for all unit (FT, WT, PTR, STT, TS, and DH) on 5 days, nor brand A except DH on 3 days. The factors that effect is a period of grease, bearing replacement and frequency of grease in one year. Cost of replacement and maintenance brand A < B. PT. ILP has the lowest costs than PT. SIL and PT. GPM.


Keywords


bearing; grease; maintenance; replacement

Full Text:

PDF


References

Aditya, M. Amarnath, and P.K. Kankar. 2014. Failure analysis of a greaselubricated cylindrical roller bearing. Procedia Technology 14 : 59-66.

Apriawan, Derry Candia., Irham, and Jangkung Handoyo Mulyo. 2015. Analysis of sugarcane and sugar production in PT. Perkebunan Nusantara VII (PERSERO). Agro Ekonomi Vol. 26 (2) : 159-167.

Barmanov I.S., and Ortikov M.N. 2017. Ball bearing dynamics at the interference fit on balls. Procedia Engineering 176 : 19-26.

Corder, AS. 1992. Teknik Manajemen Pemeliharaan. Jakarta : Erlangga. El-Adly, Refaat A., and Gamal M. Turky. 2017. Comparative study between prepared electrical grease and the imported one. Egyptian Journal of Petroleum.

El-Adly, Refaat A., and Gamal M. Turky. 2017. Comparative study between prepared electrical grease and the imported one. Egyptian Journal of Petroleum.

Kanazawa, Yuta., Richard S. Sayles, and Amir Kadiric. 2017. Film formation and friction in grease lubricated rolling-sliding non-conformal contacts. Tribology International 109 : 505-518.

Kulkarnia, Sham., and S.B.Wadkarb. 2016. Experimental investigation for distributed defects in ball bearing using vibration signature analysis. Procedia Engineering 144 : 781-789.

Surakhmad, W. 1994. Penelitian Ilmiah, Dasar, Metode, dan Teknik. Bandung : Tarsito.


Tyagi, Sunil., and SK Panigrahi. 2017. An improved envelope detection method using particle swarm optimisation for rolling element bearing fault diagnosis. Journal of Computational Design and Engineering.

Younes, Hammad., Greg Christensena, Lori Grovenb, Haiping Honga, and Pauline Smithca. 2016. Three dimensional (3D) percolation network structure: key to form stablecarbon nano grease. Journal of Applied Research and Technology 14 : 375-382.

Yu, Guangwei, Meng Su, Wei Xia, Rui Wu, and Qing Wang. 2017. Vibration characteristics of deep groove ball bearing based on 4-DOF mathematical model. Procedia Engineering 174 : 808-814



DOI: https://doi.org/10.22146/jae.27759

Article Metrics

Abstract views : 2422 | views : 2037

Refbacks

  • There are currently no refbacks.




Copyright (c) 2018 Agro Ekonomi

Creative Commons License
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

AGRO EKONOMI ISSN 0215-8787 (print) , ISSN 2541-1616 (online)  indexed by :

sinta worldcat 

 

View My Stats